Client:Â Biofilm is the second-largest plastic films company in South America, with ongoing sales in 19 countries across North and Central America, as well as several in Europe. As a major player in the international BOPP (Biaxially Oriented Polypropylene) marketplace, Biofilm is recognized for its high-quality products and global reach.
Challenge:Â Biofilm sought to enhance its operational efficiency by implementing a comprehensive supply chain optimization suite. The company aimed to improve key areas, including demand forecasting, manufacturing planning, plant scheduling, and trim optimization, to better align production with customer demands and reduce waste.
Solution:Â SSI worked closely with Biofilm to deploy a customized supply chain optimization suite. The solution focused on several critical processes:
- Demand Forecasting:Â To predict customer needs more accurately and align production accordingly.
- Manufacturing Planning:Â To streamline production processes and reduce inefficiencies.
- Plant Scheduling:Â To ensure optimal use of resources and meet delivery deadlines.
- Trim Optimization & Slitter Scheduling:Â By consolidating orders, SSI minimized trim loss and optimized slitter schedules to maximize throughput while ensuring timely deliveries.
Result:Â Leveraging its deep expertise in data science, data integration, and supply chain management, SSI developed a robust application that empowered Biofilm to manage operations more efficiently. The implementation of the optimization suite led to improved operational efficiency, reduced waste, and enhanced customer satisfaction, positioning Biofilm for continued growth and success in the competitive BOPP marketplace.
