Client: The client is a global leader in power and control technologies for manufacturing semiconductors, flat panel displays, data storage products, solar cells, and architectural glass. Their product portfolio includes power systems, gas and liquid flow-management systems, and thermal measuring instruments.
Challenge:
Embracing Industry 4.0
The client engaged SSI to initiate the process for Industry 4.0 readiness by creating a server-based and cloud-based application that would collect and analyze data from various tools (power, temperature, and current switches). Industry 4.0 is the latest standard in manufacturing, enabling automation and data exchange from machinery while integrating the Industrial Internet of Things (IIOT), Big Data, and Analytics.
Solution:
Introducing Industry 4.0 Capabilities with Local Box Integration
SSI configured a local box and a single-board computer to add Industry 4.0 data aggregation, analytics, and predictive maintenance capabilities to the system. This solution supports various tools from the client, and data from these tools is collected via standard communication protocol, which can then be accessed via the analytics dashboard. The analytics dashboard and predictive models developed for matching networks using Python and data processing libraries like Numpy and Pandas helped end users predict the required maintenance cycles more accurately.
Result:
Streamlined Operations and Enhanced Efficiency with Advanced Analytics
This application helped the client showcase its Industry 4.0 readiness. The advanced analytics dashboard helps its end users lower operating costs and improve efficiency by reducing downtime due to machine failure. The data is now easily accessible, as it can be viewed anytime, anywhere, and on any device.
Tools & Technologies:
